Jiangsu pengfei group co.,ltd.

Cement production line is the production line construction project composed by a series of corollary equipments which are used for product cement.It is mainly composed by crushing equipment?homogenize equipment?raw material preparation equipment?drying equipment?preheat and predecomposition equipment?the clinker sintering equipment?cooling equipment?grinding equipment?packaging equipment?conveying equipment?environmental production dust collection equipment etc.The jiangsu pengfei group supply process design?civil construction?complete equipment?installation and trial run?technical services?the general contracting.The representative projects of cement complete equipments are: 6000t/d cement production line construction?5000t/d cement production line construction?3000t/d cement production line construction?2500t/d cement production line construction?1500t/d cement production line construction?600-1000t/d cement production line construction.1500 Tons/Day Cement Processing LineDescription of 1500 Tons/Day Cement Processing Line:?Our 1500t/d cement processing line is a new type of dry process cement clinker production line. The ?3.5?54m rotary kiln has been used as rotary kiln,Website:http://www.cncementmachinery.com, whose end is fitted with five-stage cyclone preheater and decomposition furnace.Its process flow mainly consists of limestone crushing, raw meal grinding, raw meal homogenizing and storing, calcining, and cement grinding. Detailed information about it will be given in the following.1. Limestone crushing:Limestone is crushed by the single-stage hammer crusher, which is usually used to crush medium-hardness brittle ores, like limestone, marl, shale, gypsum, coal, etc. It is capable of crushing large raw ores to the required feeding size, and its discharging grate can easily dispose the moisture and earth in ores. Special protection system is employed in iron feeding, which can send the uncrushed metals to the feeding device. In this way, the operator can stop the machine timely to solve the problem when they hear strange metal sound.In this 1500t/d cement processing line, we use the TKPC16.18 single-stage hammer crusher. And its feeding size is 800mm, its production capacity 250t/h, and its annual utilization rate 25.51%.2. Raw meal grinding:For raw meal grinding, we have HRM2800m vertical grinding mill system.3. Raw meal homogenizing and storing:Our ?15?50mMF homogenizing silo has integrated raw meal homogenizing and storing into one body, and its raw meal storage capacity is about 6500t and the storage period about 2.86 days.4. Calcining:Its calcining system is mainly comprised of single-row five-stage CDC predecomposition system, ?3.5?54m rotary kiln and new-type air girder cooling machine. Its productivity of cement clinker is about 1500t/d, and its heat consumption is about 840Kcal/kg (3511.0KJ/kg). The resolution ratio of calcium carbonate of the feeding materials is more than 90%. Additionally, the extra heat the waste gas is applied in drying raw materials and raw coal.The clinker cooling has employed the advanced grate cooler with a grate bed that has an effective area of 61.8m2, and a clinker temperature that is 65??higher than the ambient temperature.5. Cement grinding:This 1500t/d cement processing line has two ?3.5?13m tube mills and they are equipped with N-1500 type O-SEPA high-efficiency air powder separator to make up a circulatory grinding system. Their productivity is about 50t/h.List of Main Equipment:NoItem nameName, specification and performanceProductivity (t/h)Quantity (Set)Annual utilization rate (%)1Limestone crushingHeavy type apron feederSpecification: B1250?11500mmFeeding size: 800mmPower: 30kW200~350125.51Single-stage hammer crusherModel: TKPC16.18Feeding size: 800mmDischarging size: ?25mmPower: 355kW250125.512Limestone pre-homogenizingStacker-ReclaimerDistance between rails: 24mTotal installed capacity: 142kWStacker:Stacking method: continuousStacking layers: >400Reclaiming method: full-section reclaimingStacking capacity:600t/hReclaiming capacity: 250t/h13Raw meal grindingVertical mill:Specification: HRM2800mmFeeding size: ?40mmFineness of finished product: 0.080mmFeeding moisture: ?6%discharge moisture: ?0.5%Motor power: 1250kW130160.904Waste gas Treatment of kiln ? ? ?and millConditioning towerSpecification: ?7.5?26mAir processing capacity: 400000m3/hFeeding air temperature: 340?discharged air temperature:150-220?182.19High temperature fanFlow: 400000m3/hTotal pressure: 7500PaOperation temperature: 340??(instant temperature 450?)Rotary speed: 1450r/minMotor power: 1250kW182.192350DIBB24 High temperature fanAir processing volume:300000m3/h 7500 Pac.BS930 electronic environmental protection equipment?Air processing capacity:400000m3/hInlet dust concentration: ?80g/Nm2Outlet dust concentraion: ?50mg182.19Exhaust gas fan of kiln endFlow: 420000m3/hTotal pressure: 1500PaOperation temperature: 150?Motor power: 355kW182.195kiln inletFive-stage cyclone pre-heater and decomposition furnace systemC1: 2-?4300mmC2: 1-?5600mmC3: 1-?5600mmC4: 1-?5900mmC5: 1-?5900mmdecomposition furnace:?6300mm62.50182.196kilnRotary kilnSpecification: ?3.5?54mInclination: 4%Rotary speed: 0.4~3.96r/minMotor power: 220kW (DC speed adjusting)62.50182.197kiln outlet clinker coolingAir girder grate coolerModel: LBTF170062.50182.198Cement grindingTube millSpecification: ?3.5?13mFineness of final product: 320m2/kgMain motor power: 2000kW50258.59Powder separatorModel: O-Sepa1500Air volume: 1500m3/min258.599Cement packingEight-mouth rotary packerMesuring accuracy: ?0.25kg per bag90234.18

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